AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide

AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide & troubleshooting

AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide  & troubleshooting 1

INSTALLATION MANUAL
Morpheus 28 VDC
Logo LED Light

AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide  & troubleshooting 2

AVE-LGDC-IM
© Aveo Engineering Group, s.r.o. All rights reserved. The information contained within this document must not be disclosed, copied, or reproduced in whole or in part without prior written permission from Aveo Engineering Group, s.r.o.

Part 0 Document Administration

0.1 Document Approval
This document has been established in accordance with an alternative procedure to DOA approved under EASA AP429. This installation manual is applicable for the following part numbers:
MorpheusTM 28 VDC
AVE-LGA1WCNUB-10C
Compiled by:AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide  & troubleshooting 3
Petr Jaros Engineer, Aveo Design Group, s.r.o.
31 August 2021
Approved by:AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide  & troubleshooting 4
Georg Hartl Head of DO, Aveo Engineering Group, s.r.o.
31 August 2021

0.2 Amendment Record Procedure
The master copy of this document shall be kept electronically as a read-only document under the control of Aveo Engineering Group, s.r.o. as Master Copy.
ALL amendments to this manual will initiate a raise of issue.
The original issue will be identified by “01”, and subsequent issues will be numbered sequentially from 02 to 99 in Table 01 – Issue No. column.
ALL issues of this document will be approved by the Head of DO.

Issue No. Details Date of issue Effected Pages
1 Initial Issue 31 Aug 2021 ALL

Table 01: Record of Document Amendments

0.3 Effected Pages Procedure
ALL pages affected by ANY raise of issue of this manual will be listed in Table 01 Affected Pages Column. The reason(s) for EACH raise of the issue and the description of the respective change will be provided in Table 01 – Details Column. Changes from the previous issue are shown as follows:
a) new text is highlighted with yellow shading:
b) deleted text is shown with yellow shading and a strikethrough:

Part 1 Installation data
1.1 Product info

The MorpheusTM logo light is a high-powered LED light used in GA and transport category aircraft. It has been designed to be lightweight and with a low power draw to meet the highest requirements of all certified aircraft.
MorpheusTM 28 VDC
PN: AVE-LGA1WCNUB-10C

Operating Instructions

When installed on the aircraft, using the aircraft’s power (28 VDC), the light will be at its maximum intensity. The operating voltage range is 18 ­ 36 V DC.
1.3 Installation Schematic / Wiring Diagram
AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide  & troubleshooting 5
1.4 Control & Power Input
Red (AWG 20) – Power Input 28 VDC
Black (AWG 20) – Power Return ­ Ground
Green/Yellow (AWG 20) – Case

Technical Specification

Environment Section Category
Temperature / Altitude 4 C2
Temperature Variation 5 A
Humidity 6 C
Operational Shock and Crash Safety 7 B
Vibration 8 R, Curve G
Explosive Atmosphere 9 A
Waterproofness 10 S
Fluids Susceptibility 11 F
Sand and Dust 12 D
Fungus 13 F
Salt Spray 14 S
Magnetics Effects 15 A
Power Input 16 BEX
Voltage Spike 17 A
Audio Freq. Conducted Susceptibility 18 Z
Induced Signal Susceptibility 19 ZX
Radiated and Conducted Susceptibility 20 TT
Radiated and Conducted Emissions 21 H
Icing 24 A

Technical Drawing

AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide  & troubleshooting 6

 Wiring Chart

Use the diagram below defining the wiring size depending on the current and the wire length. Make sure you add up the current for all connected lights. If the current is not given, then divide the power by the voltage.cAVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide  & troubleshooting 7AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide  & troubleshooting 8AVEO ENGINEERING Morpheus 28 VDC LED Light Installation Guide  & troubleshooting 9

Equipment Limitation

Morpheus™28 VD C should only be powered by 18-36 V DC.

Care and Cleaning of Lights

Aveo Engineering Aviation Lights are factory polished and delivered as ready to install on the aircraft.

If the lights need deeper cleaning, they should be polished with a quality lamb’s wool sheet that is suitable also for deeper polishing. Under no circumstances should any petroleum-based product be used to clean the lights.

Testing of the light before installation

All Aveo Aviation lights undergo rigorous testing prior to being released from our engineering manufacturing department. This testing involves burn-in time as well as another functional testing. No light is released for sale without undergoing this extensive operational testing.
When you receive the Morpheus™28VDC light and wish to test the function of the light prior to installation on your aircraft, please note the following:

  1. Please review the written information that is enclosed in the packaging. Warranty information, as well as a cautionary note about power supply removal, is enclosed with each package.
  2. Remove the light from the package. Note that there are three wires:
RED 28 VDC
BLACK Ground
GREEN/YELLOW Case

3. Testing of the function of the light can be done with a regular 18-36 V DC power supply (not a battery charger). Connect the black wire to the ground (negative) leads of a power supply, and then connect the red wire to the positive (+) leads on the power supply. The logo light should start lighting. When installed on the aircraft, using the aircraft’s power (28 V DC), the light will be at its maximum intensity. After testing, the light can be installed on the aircraft.

IMPORTANT NOTES:

  1. Under no circumstances should any power supply other than an 18-36 V DC be used to test the light. Do not use Battery chargers, battery backup power devices, or other bench avionics testing methods to test the aviation light. The light is functional between 18 and 36 Volts. The use of a battery charger or other power unit to test the light will void the warranty and may damage the light.
    If you have any questions about the installation of the lights, please refer to our website: www.aveoengineering.com
 Notes on Installation

Spread the tightening forces evenly around the mounting hole. Stainless steel screw is recommended. The length depends upon the placement location of the aircraft.

Continued Airworthiness Information

Circuit/Wiring Protection
Each Morpheus series light features a Negative Temperature Coefficient (NTC) circuit that limits internal temperatures by attenuating the operating current (with a corresponding reduction of brightness) when internal temperatures reach a certain threshold. This proprietary circuitry serves to protect the light itself, and associated aircraft wiring, against a thermal runaway condition.

Periodic Inspection Procedure
The Morpheus light is maintenance-free. Periodical checks that the light is functioning are to be done as required by the aircraft documentation. The light only contains one  LED so the light is either fully operative or not. The problem of loss in intensity by partially failing LED is therefore not applicable.

 RoHS Compliance Statement

Scope
This statement clarifies Aveo Engineering’s compliance with European Union Directive 2015/863/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment (“RoHS”) that took effect on June 4, 2015. The RoHS Directive restricts the sale of electronic equipment containing certain hazardous substances in  the European Union including:

Cadmium(Cd): 0.01%
Mercury: 0.1%
Lead(Pb) : 0.1%
Hexavalent chromium (Cr6+) : 0.1%
Polybrominated biphenyls (PBB): 0.1 %;
Polybrominated diphenyl ethers (PBDE): 0.1 %
Bis(2-Ethylhexyl) phthalate (DEHP): 0.1% (added in 2015);
Benzyl butyl phthalate (BBP): 0.1% (added in 2015);
Dibutyl phthalate (DBP): 0.1% (added in 2015);
Diisobutyl phthalate (DIBP): 0.1% (added in 2015)

Compliance
Aveo Engineering certifies that all products sourced from manufacturing facilities comply with the environmental standards set forth by the Directive 2015/863/EU, recast amendment of RoHS Directive 2011/65/EU Article (4), and do not contain any of the above-mentioned, 10 hazardous substances above the specified limits. All products manufactured by Aveo Engineering are RoHS-compliant. With regards to RoHS-2 CE marking, product packaging is labeled attesting conformity if required.

References
Directive 2015/863/EU of the European Parliament and of the Council on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

EU REACH Regulation (EC) No. 1907/2006

 Aveo Engineering declares that no chemicals are produced and that none of the chemicals used during the production process or needed for the product maintenance or service, is listed on the current European Chemicals Agency’s Candidate List of Substances of Very High Concern for Authorization.

References

FAQ


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