ULINE Newair Instant Bubble Flex Machine Instruction Manual

ULINE Newair Instant Bubble Flex Machine Instruction Manual & troubleshooting

ULINE Newair Instant Bubble Flex Machine Instruction Manual
ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 1

TOOL NEEDED

ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 2

5/32″ Allen Wrench

SAFETY

BEFORE OPERATING THIS MACHINE:
  1. Read and thoroughly understand this
  2. Read and understand all safety instruction labels attached to
  3. Be sure the machine is plugged into a properly rated, grounded

WARNING! Failure to properly ground the system could create an electrical shock hazard.
WARNING! Do not remove the guards or access covers.
WARNING!
Risk of entrapment. Keep fingers, loose hair, clothing and jewelry away from the edge seal roller when material is feeding, inflating and sealing.
WARNING! Hot Surface. Edge seal roller will become hot during use.
WARNING!
Do not use bubble material as a flotation device, toy or pillow.
NOTE: User must set up and select film type before first usage. See Film Code Settings on page 5.

  1. Inspect at regular intervals to ensure that:
  • Component cables are not cut, broken or
  • All controls and indicators function
  1. Airborne Noise Emission:
  • This machine does not exceed 80 decibels during normal Please check to make sure
    you comply with your local health and safety requirements.
  1. Environmental Conditions:
  • Storage temperature:
    Machine and material rolls – 32˚-110˚F
  • Operating temperature: Machine and material rolls – 60˚-110˚F.

OVERIVEW

SYSTEM DESCRIPTION

The H-7259 Instant Bubble Roll Machine creates on-demand, air-filled cushioning material from a
compact/uninflated pre-formed roll of material. The inflated material chain is perforated into sections and can easily be separated by the operator as needed.
There are three modes of operation:

MANUAL MODE

  • Press start key to begin producing material and the stop key to end

BATCH MODE

  • Dispense a programmed length of

ROLL WINDER MODE

  • Requires optional roll winder (H-7283) and stand (H-7284).
  • Dispense a roll of inflated

ELECTRICAL POWER REQUIREMENTS

WARNING! Use of extension cord will increase the levels of static, resulting in operational problems.
Inflatable Cushioning System: 115 VAC
Receptacle Type: NEMA 5-15R
A/C Voltage: 100-120 VAC 50/60 Hz Phase: Single Phase Grounded Current: 15A Service 4.0A
NOTE: The use of non-compatible materials will cause production problems, may damage the equipment and will reduce the quality of the packaging protection.

SYSTEM COMPONENTS

1. ON/OFF Power Switch

Switch controls power to system and is located on back of machine.

2  Emergency Stop Switch (E-Stop)

Switch stops all feeding, inflating and sealing functions.

3. Main Power Cord

Plug into a properly rated receptacle. See Electrical Power Requirements above.

4. Control Panel

This panel with LCD display and keys is used to operate, program and diagnose the system. See Operation on page 5

1. Material Mandrel

This mount provides an unwind position for the material roll.

2. Edge Seal Assembly

This replaceable component wheel creates an edge seal, sealing air in the material. See Replacing the Edge Seal on page 7.

3. Air Pump

Provides air to fill bubble material.

4.Tray Kit

Allows machine to sit on tabletop.

SYSTEM SETUP

  1. Unpack machine and tray
  2. Use a 5/32″ Allen wrench to screw the four socket head cap screws into the four rubber (See Figure 1)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 3
  3. Attach the rubber screws to the four holes on the bottom of the (See Figure 2)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 4
  4. Align four rubber screws to the corresponding holes on the tray Secure underneath the tray kit with four wing nuts. (See Figure 3)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 5
  5. Thread the hook and loop strap through the slots on the metal tray. (See Figure 4) Place air pump on the back of the tray behind the machine by lining rubber feet on the pump up with holes in the tray
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 6
  6. Facing the front of the machine, thread the power cord for air pump into the right circular hole on tray
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 7
  7. Secure both ends of the hook and loop strip together to secure the air pump to tray (See Figure 5)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 8
  8. Attach rubber air hose to both the valve on the air pump and the valve under the fill Secure with zip ties to hold in place. (See Figures 6 and 7)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 9
  9. Tilt up machine and insert air pump power cord into the keyed Twist to lock. (See Figure 8)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 10
  10. Verify the required electrical power receptacle is installed at the desired machine
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 11
  11. Load the material

LOADING MATERIAL ROLL

    NOTE: User must set up and select film type before first usage. See Film Code Settings on page 5.
  1. Load the material roll onto the material (See Figure 9)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 12
    • Hold the new material roll so that the open end is facing towards the control
    • Slide the roll fully onto the mandrel so that the end of the core is contacting the
  2. Feed the material into the system. (See Figure 10)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 13
  • Lower the clamp handle to open the edge seal
  • Thread the material under the black directional
  • Spread the open end of the material and wrap around the inflation nozzle (bent metal tube) and the material “flapper.”
  • Thread between the two wheels on the edge seal
  1. Close the clamp and make a few feet of inflated cushioning (See Figure 11)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 14
  • While maintaining tension on the material, raise the clamp handle to close the edge seal
    NOTE: If the material is not inflating and/or sealing after 8″, re-feed the material.

OPERATOR’S MENU

To enter the operator’s menu, press and hold the up/Roll Size Adjustment

down arrows (

) for five seconds.

  • Adjust the diameter of the roll when using the
Film Type Selection Available to the Operator
  • ON allows the operator to select film
  • OFF does not allow the operator to select film

optional roll winder arm (H-7283).

  • 20-40″
  • 2″ increments.
Batch Size Adjustment Available to the Operator
  • ON allows the operator to adjust batch
  • OFF does not allow the operator to adjust batch sizes.

FILM CODE SETTINGS

FILM CODE SETTINGS
ITEM NO. DIMENSIONS FILM CODE
S-19738 Medium Premium (1/2″ inflated) 12″ x 2,050′ Perf 12″ A1S7LJ
S-19739 Medium Premium (1/2″ inflated) 24″ x 2,050′ Perf 12″ A1T7HT
S-19740 Large Premium (3/4″ inflated) 12″ x 1,250′ Perf 12″ A124PT
S-19741 Large Premium (3/4″ inflated) 24″ x 1,250′ Perf 12″ A124PT
S-19742 XL Premium (1″ inflated) 12″ x 1,167′ Perf 12″ A144RT
S-19743 XL Premium (1″ inflated) 24″ x 1,167′ Perf 12″ A1T4RT

NOTE: The factory default film setting is S-19740.

CHANGE THE FILM CODE SETTINGS
  1. Press the up and down arrows and the reset button at the same time to access the menu. (See Figure 12)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 15
  2. Use the arrow buttons to move the cursors on either side of the screen to Engineering. Press the select button on the left to select Engineering. (See Figure 13)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 16
  3. Use the arrow keys to move the cursor to Film Type. Press the SELECT button on the left to select Film Type. (See Figure 14)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 17
  4. Use the arrow keys and SELECT button to set each digit to match the film code for the corresponding item number. After the last digit has been set, press the SELECT button to save the film code. (See Figure 15)
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 18

OPERATION

PRODUCING AIR-FILLED MATERIAL IN BATCH MODE

  1. Press up/down arrows to enter operator’s
    • Select Batch
  2. Adjust the batch
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 19
  • Using the up/down arrows, set the batch length in
  1. Press the start
  • Press the start key to begin

Press the stop key to pause batching.
ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 20

PRODUCING AIR-FILLED MATERIAL IN ROLL WINDER MODE

  1. Press winder release button to lower roll winder.
  2. Set the roll diameter.
  • Press and hold the up/down arrows for five seconds to enter operator’s
  • Scroll to Menu 2 Roll
  • Using the up/down arrows, set the diameter from 20-40″ in 2″
  • Press
  • Press reset (//) to return to the ready
  1. Create a three-foot length of inflated
  • Using the start key, create a three-foot length of inflated
  • Using the stop key, stop the
  1. Slide the leading edge of inflated material into winder
  2. Start the roll
  • Toggle the winder start button to start/stop roll
  1. Remove the finished roll of inflated
  • The winder will automatically stop once the roll reaches the programmed
  • Tear at a perforation and slide the roll off of

MAINTENANCE AND REPAIR

PREVENTATIVE MAINTENANCE

Monthly

  • Blow off all dust and debris from
  • Check for any unusual wear on
  • Check for any unusual wear or buildup on the side of the seal

 

REPLACING THE EDGE SEAL

Materials required:

  • H-7287 Edge Sealer
    NOTE: The system must be on for the following procedure. Ensure components are cool before proceeding.
  1. Lower the clamp handle to open edge
  1. Unthread the edge seal by twisting counter-clockwise. (See Figures 17 and 18)
  2. Pull the edge seal wheel away from black plastic (See Figure 18)
  3. Install the new edge seal:
  • Align the three connection pins on new wheel with the three receptacle holes in
    NOTE: The hole pattern and pins are in a keyed pattern.
  • By hand, thread the edge seal clockwise until
  • Do not load film. Raise the clamp handle to close the edge
  1. Press reset key (//), then, start key to calibrate the new edge Load film.
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 21ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 22
    ULINE Newair Instant Bubble Flex Machine Instruction Manual  & troubleshooting 23

TROUBLESHOOTING

NO POWER TO THE SYSTEM

PROBLEM CAUSES RECOMMENDATIONS
There is no power to the system and the control panel display is OFF. System is off.

 

Main power cord is unplugged at the outlet.

Facility power supply is interrupted. Electrical component failure.

Turn the main power switch to the on position.

Verify the main power cord is plugged into a properly rated outlet – see Electrical Power Requirements on page 2.

Verify facility power supply – see Electrical Power Requirements on page 2.

Contact Uline Customer Service at 1-800- 295-5510.

DISPLAYED FAULT MESSAGES

DISPLAYED MESSAGE CAUSES RECOMMENDATIONS
#01 E-Stop Pressed E-Stop switch pressed. Twist E-Stop to release.
#03 Clamp Open Edge seal clamp is open. Hinge the clamp handle up to close the edge seal and press reset key.
#17 Check Film Path Out of film.

Material roll is improperly loaded.

Load new roll.

Reload roll as required.

#07 Edge Seal Fault Edge seal wheel is missing or not fully seated.

Edge seal failure.

Check condition of edge seal and verify that it is fully seated.

Replace as required – see Replacing the Edge Seal on page 7.

Contact Uline Customer Service.

PROBLEMS WITH MAKING INFLATED MATERIAL

PROBLEM CAUSES RECOMMENDATIONS
The material will not advance – the control panel is on. Material roll is empty.

Material roll is improperly loaded. Electrical or mechanical failure.

Load a new roll as required – See Loading Material Roll on page 4.

Reload roll as required – See Loading Material Roll on page 4.

Contact Uline Customer Service.

The material advances and edge seals are present, but the material does not fill with air. Material roll improperly loaded.

The material layers are not properly wrapped around the inflation nozzle.

 

 

Faulty material.

 

Electrical or mechanical failure.

Verify that the open end of the material is facing in towards the inflation nozzle.

Load new material – See Loading Material Roll on page 4.

Return material roll – contact Uline Customer Service.

Contact Uline Customer Service.

PROBLEMS WITH MAKING INFLATED MATERIAL CONTINUED

PROBLEM CAUSES RECOMMENDATIONS
The material advances and fills with air, but the material does not seal properly. Material roll improperly loaded. Faulty edge seal.

 

 

 

Faulty material.

 

 

Seal power out of adjustment. Electrical or mechanical failure.

Reload material roll – see Loading the Material Load on page 4.

Check condition of edge seal on the material.

Check condition of edge seal and verify that it is fully seated.

Replace as required – see Replacing the Edge Seal.

Load new material – see Loading the Material Roll on page 4.

Return material roll – contact Uline Customer Service.

Remove, re-install and calibrate the edge

seal – see Replacing the Edge Seal on page 7.

Contact Uline Customer Service.

The inflated material leaks air. Material roll improperly loaded. Faulty edge seal.

 

 

 

The operator is pulling the inflated material directly out of the system before the inflated material can cool.

Faulty material.

 

 

Seal power out of adjustment. Electrical or mechanical failure.

Reload material – see Loading the Material Roll on page 4.

Check condition of edge seal on the material.

Check condition of edge seal and verify that it is fully seated.

Replace as required – see Replacing the Edge Seal on page 7.

Do not attempt to pull inflated material from machine.

 

Load new material – see Loading the Material Roll on page 4.

Return material roll – contact Uline Customer Service.

Remove, re-install and calibrate the edge

seal – see Replacing the Edge Seal on page 7.

Contact Uline Customer Service.

TROUBLESHOOTING CONTINUED

PROBLEM CAUSES RECOMMENDATIONS
The inflated material has an inconsistent air-fill amount. Material roll improperly loaded. Faulty material.

 

 

Ambient temperature needs to be reset.

Electrical or mechanical failure.

Material has been affected by storage conditions.

Reload material roll – see Loading Material Roll on page 4.

Load new material roll – see Loading Material Roll on page 4.

Return material roll – contact Uline Customer Service.

Unscrew top edge seal assembly and reattach to recalibrate the temperature.

Contact Uline Customer Service.

Refer to storage conditions under Safety.

PROBLEMS WITH THE ROLL WINDING

PROBLEM CAUSES RECOMMENDATIONS
The roll winder will not wind inflated material. The winder is stopped.

 

 

The winder is not plugged in.

 

Obstruction blocking the winder or the roll.

Electrical or mechanical failure.

Press the winder start button – see Producing Air-Filled Material in Roll Winder Mode on page 6.

Verify that the roll winder is plugged in to the bottom of the machine.

Verify the roll can wind free of obstruction.

 

Contact Uline Customer Service.

The roll is a different diameter than expected. The diameter setting is set incorrectly.

 

Material roll is empty.

 

Electrical or mechanical failure.

Verify diameter setting – see Producing Air-Filled Material in Roll Winder Mode on page 6.

Load a new roll as required – see Loading Material Roll on page 4.

Contact Uline Customer Service.

If the problem persists or the troubleshooting section does not resolve or describe your problem, contact Uline Customer Service at 1-800-295-5510.

 

 

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